Products that perform as reliably as a CFR, deserve equally reliable product support.
To own and operate a CFR engine, is to be a user of the preferred and premium test instrument for octane and cetane. This performance expectation is derived from decades of well-designed system upgrades and product enhancements. CFR systems and components are built to deliver unsurpassed operating life, from the robust engine crankcase and cylinder to the industrial grade control panels and accessories. With basic maintenance and upkeep, a user can expect CFR Engines Inc. products to consistently withstand the demands of today’s fuel testing environment and deliver the premium performance expected.
Genuine parts, valuable knowledge, and trusted product support.
Quick access to high quality genuine parts, valuable operation and maintenance knowledge, and support from trusted technicians are what a user needs to get the most value from their CFR Engines Inc. product. Use the links below to stay informed and connected with the resources needed to be successful with CFR products.
CFR Engines Inc. provides a full offering of Genuine Parts for each of its current production products, such as the the F1/F2 octane units and the F5 cetane units. CFR also recognizes the long operating history of its products and provides critical spare parts for its retired legacy products, such as the F4 supercharge units and the legacy control panels.
CFR products rely on the performance of all parts in the system. Often times the smallest single part plays an critical role in the performance of the overall product. It is important that individual parts are properly inspected and replaced according to factory recommendations. Proper inspection and maintenance of a CFR product will ensure ideal unit operation and user experience. More importantly, a well maintained CFR product will better perform method compliant tests and produce the most accurate results.
The CFR F1/F2 Octane Rating Unit is equipped with a four-bowl variable-level carburetor that includes a falling level mode. Combined with XCP Technology, the CFR falling level carburetor gives the user the flexibility to utilize any of the four test procedures in ASTM Methods D2699 and D2700. Regular cleaning and maintenance of the carburetor system is crucial in maintaining precise air/fuel ratios, accurate tests, and costly downtime due to leaks or failed tests. Carburetor rebuild kits are available to support quick and complete servicing of a CFR carburetor.
F1/F2 Octane Cylinder
At the heart of the CFR F1/F2 Octane Rating Unit lies the variable compression cylinder and sleeve assembly. The many sealing surfaces of the cylinder effectively manage the air, fuel, and exhaust flow. The cylinder and piston assembly work to contain all of the energy and heat of the combustion process. Leaks, worn surfaces, and poor heat transfer within a cylinder lead to poor or failed test outcomes. Regular cylinder cleaning and proper part replacement at overhaul will help users get the longest life-cycle and best performance results. Eventually, a cylinder reaches its mechanical wear limits and should be replaced versus rebuilt.
F5 Cetane Cylinder and Head/Hand-wheel
Similar to the octane cylinder, successful tests with the CFR F5 Cetane Rating Unit rely on the cylinder assembly. The F5 cetane cylinder can also be similarly cleaned and serviced for a longer life-cycle before needing to be eventually replaced. Unique to the F5 is the cylinder head with its hand-wheel and variable compression plug. This sub-assembly is critical to creating the precise adjustments needed for a cetane test. Regular cleaning of this sensitive assembly will provide smooth and relaible operation for users. Detailed inspections and measurements will help users determine when components should be replaced in order to maintain performance.
Crankcase Overhaul Kits
The CFR crankcase is a heavy-duty cast box-type design that provides both strength and rigidity for the loads produced during octane and cetane testing. The crankcase is well known for its robust design and long service life when operated and maintained properly. When the crankcase needs to be overhauled or rebuilt, it is crucial that all parts are inspected and measured. Any part outside of limits, or even close to limits should be replaced. This best practice avoids tolerance stacking among critical parts, which cumulatively add up to create operational issues. Thorough parts replacement at time of crankcase overhaul gives the best investment value by ensuring full life-cycle.
CFR Engines Inc. is excited to announce the 2024 End User training schedule. Classes will be held in the newly built Training Center at the CFR Factory Headquarters in Pewaukee, Wisconsin. The state-of-the-art Training Center is equipped with two fully functional engines (Octane and Cetane) for operational training, as well as a wide array of tools and components for maintenance training.
Classes will be held based on the attendance of at least 5 students. Classes that do not have sufficient attendance will be moved to the next available date or attendees have the option to cancel. Decisions on cancellation due to lack of attendance will be made 30 days prior to the start of class. We suggest all attendees purchase refundable tickets in the event a class is cancelled.
Contact your local Distributor to register for CFR Training
XCP/OA Operations plus Beginners – Maintenance & Diagnosis
1 Seats
September 16-19, 2024
Octane Maintenance & Troubleshooting
1 Seats
October 15-18, 2024 **
Octane Cylinder Overhaul
2 Seats
October 21-24, 2024 **
Crankcase Overhaul
3 Seats
** Back-to-back courses start on Tuesday of the first week and go to Friday of the first week. Then start on Monday of the following week and end on Thursday to accommodate traveling on the weekends. Each course is $1,850.00
In addition CFR provides instruction on the theory behind fuel testing and proper understanding of how to apply the octane and cetane test methods. Students are given a test at the end of each course attended with the intent to have students demonstrate their understanding and earn appropriate recognition for their knowledge.
Each training course offered by CFR is designed to be an immersive four-day experience. Visiting students stay at a nearby hotel and actively participate in training Monday through Thursday, with return travel Friday. Each student receives supplemental training materials for use during the course and to take back to the workplace. These materials include the latest version of all CFR-related ASTM test methods, CFR training course material, associated CFR Operations and Maintenance Manual, CFR Special Tools Catalog, and CFR product literature.
As an alternative, CFR can also provide quotes for on-site training courses. This may be a viable option for organizations based on availability and facility needs.
Overview of Class Offerings
XCP/OA Operation Plus Beginners – Maintenance & Diagnosis – This class is designed for lab personnel who need knowledge of the basic function and operation of the CFR Octane Rating Units that utilize the new XCP and OA panel technology and a better understanding of the ASTM Research and Motor test methods. We will also go through basic maintenance and the importance of maintenance.
Octane Maintenance & Troubleshooting – This class is designed for CFR personnel who need further knowledge of, and experience with, replacing the CFR Octane Rating Unit cylinder, clamping sleeve, and carburetor. Prerequisite: Students taking this class should already have taken XCP/OA Operations beginners course or should have some knowledge of the operation of the CFR Octane Rating Unit according to the most current ASTM Methods D2699 and D2700.
Cetane Maintenance & Troubleshooting – This class is designed for CFR personnel who need knowledge and experience concerning the top-end overhaul. Prerequisite: Students taking this class should already have XCP or legacy operation knowledge or should have some knowledge of the operation of the F5 Cetane Diesel Rating Unit according to the most current ASTM Method D613.
Octane Cylinder Overhaul – This class is designed for the more experienced CFR maintenance personnel, who need additional knowledge and understanding of complete overhauling of a CFR-48 crankcase and cylinder components. Prerequisite: Students taking this course should have a good mechanical background and have taken the Octane Maintenance course and have 3 plus years of maintenance and engine mechanical and operating experience. Knowledge of using micrometers and precision measuring equipment is a must for this course.
Crankcase Overhaul – This class is designed for more experienced CFR product maintenance personnel, who need additional knowledge and understanding of the requirements for complete overhauling of a CFR-48 crankcase. Prerequisite: Students taking this class should have a good mechanical background and have taken the Octane Maintenance course and have 3 plus years maintenance and engine mechanical and operating experience. In addition, it is highly recommended that students also have some basic knowledge and understanding of micrometers and precision measurement equipment is a must for this course.
General Overview
Extensive hands-on experience will be provided to all students in each of the classes. Students are encouraged to actively participate in the course and ask questions to promote a better understanding of the material.
Each student will receive supplemental training materials for use during the class and to take back to the workplace. These include the latest version of the CFR-related ASTM test methods, CFR training class material, associated CFR Operations and Maintenance Manual, CFR Tool Catalog and CFR product brochures.
Students will be given a test at the end of each class to validate their understanding of the material presented. All students will earn “Attended” status with completion of the class and/or test for the class. Students will be required to complete the examinations at the end of each class without use of materials, basic notes, or assistance from others. NOTE: “Attended” certification does not provide individuals factory authorization to perform maintenance, warranty, or service outside of their immediate company or allow representation of CFR Engines Inc. in anyway. “Factory Certification” can only be obtained through a CFR distributorship with CFR Engines Inc. CFR distributors are the only factory authorized entities to provide Genuine CFR service, maintenance, and warranty.
Students will receive a Certificate of Attendance for the 32 hours they spent in class.
Each class begins on Monday and is scheduled for 4 days with a course examination occurring Thursday afternoon. All classes will start at 8:00 a.m. and end at 4:00 p.m. The student’s travel plans should be arranged to accommodate this schedule.
Lunch and refreshments are included in the cost of the class.
MANDATORY: All students are required to wear safety glasses with side shields and safety shoes during hands-on training. We encourage them to bring their own personal safety equipment for comfort and convenience. Shorts, sandals, and open toe footwear will NOT be permitted. Appropriate casual attire is required. NOMEX and/or fire retardant clothing is NOT required.
Students must bring their own paper and writing utensils for taking notes.
Registration, Fees, and Cancellations
All registration for 2024 CFR End User Training should be conducted through your local CFR Engines Inc. authorized distributor.
The fee for each class is $1,850.00 per student plus an additional administrative fee by the supporting distributor. This fee covers (4) days of instruction, all supplemental training materials, final exam, and lunch each day of the class. This fee does not cover travel and living expenses, which are the sole responsibility of the student.
Reservations must be cancelled, in writing, at least 60 days prior to start date of the class session, or full payment for the class will be required.
A minimum of five (5) students will be required to hold a class, however CFR may make exceptions to either hold the class or move enrollment to the next available class or cancel. Upon notification of cancellation, students will have the choice of withdrawing from the class or being rescheduled to the next available class of their choice. Substitutions, if available, will be accepted. Enrollment for each class will be reviewed 60 days prior to the scheduled start date.
CFR suggests all attendees purchase refundable airline tickets in case class is cancelled.
Purchase orders:
A purchase order is required for all attendees at the time of registration. Please include the following on your PO:
The Participant’s full name
Name of the class(es)
Date of the class(es)
Cost of the class – $1,850 per person
Your PO will be held until we bill you, after the class takes place
One purchase order for all attendees in the same class is acceptable
Hotel Accommodations: All students must make their own hotel reservations. It is the student’s responsibility to provide their own transportation to and from CFR, the hotel and the airport.
For any additional questions related to CFR training, concerns, comments, or to cancel class registration, please contact your sponsoring distributor or you can contact us at Training@cfrengines.com .
Having the right tools for the job makes a big difference. Using the correct tool helps prevent mistakes and injury. Using a well designed tool is also more efficient and saves time and money. CFR Engines Inc. offers a variety of Special Tools that are unique to CFR products and are specially designed to make servicing a CFR unit easier.
Often the best tool is knowledge. CFR offers a full array of technical publications and service bulletins for its products. These documents provide a user the necessary procedures for successful operation of CFR units and the necessary information for proper maintenance and service. Following CFR Factory instruction and guidance is a valuable way for users to ensure the longest product life-cycle and most reliable performance.
Trusted and reliable CFR engine performance starts with a proper unit start-up. CFR Authorized Distributors are trained to follow specific procedures for unit installation and commissioning. The Unit Start-Up Registration Form is used to document the beginning of an expected long operating life for CFR Engine Rating Units.
With the support of dozens of global locations and personnel, Genuine CFR Service is close and accessible. Users can operate a CFR unit in comfort, knowing that local help and service support is nearby. CFR units are built to operate for long duty cycles without disruption. Whether scheduled routine maintenance or an unscheduled service event, CFR users consistently depend on the responsiveness and availability of their local CFR technician to minimize down-time. With the purchase of a CFR Engines Inc. product, a user is also purchasing the vast network of service technicians and support resources
Experience that matters
CFR service technicians have been providing Genuine CFR Service to thousands of operating units for over 90 years. With decades of selling and servicing experience, CFR Engines Inc. and its Authorized Distributor technicians know how to keep CFR octane and cetane test units operating their best. Extensive factory training and close network collaboration further enhance the knowledge and capabilities of an Authorized CFR Technician. If a CFR unit needs maintenance or service, the support and experience of a CFR technician is the best value and most dependable solution available.
Comprehensive training and skill
CFR Engines Inc. and its Authorized Distributor technicians undergo extensive factory training programs as part of their technical development. Additionally, CFR technicians complete elaborate hands-on training to refine their skills in a supervised environment. Users can trust that a CFR technician has the knowledge and skills to properly take care of CFR Engines Inc. products. CFR technicians are also trained in maximizing unit up-time and protecting the user’s investment in CFR. When on-site, CFR technicians use their experience to review all systems of a CFR unit and advise the user on issues of concern.
